How Much Does a Fully Automatic Packaging Machine Cost? Common Faults and Solutions
It is common for fully automatic packaging machines to experience faults during production. Understanding proper troubleshooting methods can significantly reduce downtime and improve overall efficiency. Below are some typical issues and their general solutions for packaging machines:
- Inaccurate Packaging Length
- Possible Causes: Sensor contamination or malfunction, gearbox switch failure, lack of speed variation, incorrect length settings, motor issues.
- Solutions: Clean or replace sensors, inspect and replace switches, adjust gearbox components, recalibrate settings, check electrical connections or replace motors.
- Abnormal Film Feeding
- Possible Causes: Misaligned film, improper tension settings, incorrect former position.
- Solutions: Adjust rollers for proper alignment, optimize tension, reposition the former to avoid contact, and fine-tune components as needed.
- Temperature Control Failure
- Possible Causes: Heater element damage, relay malfunction, sensor issues, control unit failure.
- Solutions: Replace heating components or sensors, inspect and repair control systems.
- Damaged Sealing Areas
- Possible Causes: Excessive temperature or prolonged sealing time, material incompatibility.
- Solutions: Lower temperature settings, reduce sealing duration, and consider switching to heat-resistant packaging materials if issues persist.
- Conveyor Belt Stoppage
- Possible Causes: Improper belt tension, motor or drive mechanism problems.
- Solutions: Adjust tension screws, inspect motors and drive chains for faults.
- Sealing Arm Inactivity
- Possible Causes: Wiring issues, timer or solenoid malfunctions, insufficient air pressure.
- Solutions: Check electrical connections, replace faulty components, ensure adequate air supply.
These examples cover common faults, but in actual operation, more complex situations may arise. For reliable operation, operators should follow the equipment manual closely and conduct regular maintenance to keep the fully automatic packaging machine in optimal condition.
How Much Does a Fully Automatic Packaging Machine Cost?
The price of a fully automatic packaging machine varies widely based on type, model, and manufacturer. Larger or more advanced models typically come with higher costs, and differences in production standards and regional factors also influence pricing. To receive a precise quote, we recommend discussing your needs with our support team. Zhengzhou Yuheng Technology Co., Ltd. offers direct manufacturer pricing and 24/7 consultation—contact us for tailored solutions and competitive offers.










